Diy How To Cut Kydex Plastic Sheets

However you can t use the floor as you need an edge to break the acrylic over later 2 x research sourcestep 2 mark your line.

Diy how to cut kydex plastic sheets.

Step 1 set the acrylic on a flat surface. If you pick up the kydex and it s floppy then it s ready to mold. One needs only to heat the sheet un. To make it easier to work with find a flat surface big enough to accommodate your plastic sheet.

Sand any rough edges with fine sandpaper. Kydex put simply is a thermoplastic sheet which can be molded to form fit nearly any shape. Hold the heat gun about four to six inches away from the kydex and fan it over the surface. In order to do this you really need a utility knife and a bunch of blades as the tips tend to break off if you aren t really careful.

The best way that i have found to cut kydex is to score it with a sharp utility knife then bend it and it will break along the scored line. The only absolute requirement for bending and forming kydex is heating the sheet until soft when the material becomes formable. From the list on the left hand of the screen click on router bit search 3. Click the search button.

You can mark the line with a permanent marker or grease pencil or you can just use the ruler as a guide for your. Begin by deciding where you want to cut the acrylic. When the kydex is sufficiently pliable lay your knife on the surface with the spine of the blade in the center then fold the kydex over the blade. In the company drop down list select kleerdex corp 5.

Do not use high speeds to cut because the heat from the saw will melt the kydex. Measure it out and use a ruler to make a straight line. Database on recommended cutting tools for kydex sheet. Use a plastic cutting knife to cut the sheet down to the general overall size.

Kydex can be easily cut to size by scoring and cutting sheets with a razor or similar knife. Heat guns and toaster ovens have proven the best diy method for our customers. Make sure the sheet is just big enough for the form. Measure the size of the of the overall piece you need.

Cut off the excess kydex material using a circular saw or band saw. From there select a kydex sheet product and colour 6.